Building Material Microwave Drying Machine

MAX Industrial Microwave manufactures a variety of constructional material drying machine which are used of heating gypsum board, perlite board, fiber board, artificial marble board and other building material.

Perlite board is light weight and multiple function material, poor heating conducting feature and stable chemical features. The perlite board is mainly used to building surface to prevent temperature loss. Perlite board consists of modified expanded perlite with adhesive and the additive chemci, with non-gravity agitator mixture, subsequently rotating forming and drying. 

Why We Choose Microwave Drying Perlite Board.

1. Fast Drying, high efficiency and better color display. According to showing statistics, microwave drying speed is 20-30 times faster than hot air flow drying type.

2. Energy Saving. The Infrared drying and steaming drying, the energy utilization is less than 50%, microwave can reach to 75%, and 25% energy saving. The perlite board only take 15-10 minutes to dry.

3. There is a uniform drying result without deformation and cracking. Microwave improves material quality and tenacity.

4. Different company has the different moisture saturate of perlite board. The lower moisture content of material is, the faster drying time microwave will reach. Also, we are able to customize the machine based on different material condition.

MAX Industrial Microwave design and customize the machine according to our customers’ real scenario. For your building material drying process, you could contact with MAX Industrial Microwave.

Bottle and Packaging Food Sterilization Machine

Glass bottle or Packaging food are the popular food type in the food market right now. However, sterilization plays a vital role in the food process. Comparing to traditional solution, microwave sterilization is an alternative way to process bottle and can food material. Like, we use microwave sterilize fruit bottle like orange, apple, pear, strawberry, pineapple and other fruits material etc. Not only do tunnel microwave sterilize fruit bottle, but also we kill bacterial of packaging food.

Microwave Sterilization Fast and Efficient

Regular heating sterilization works by heat conduction from interior to surface. Typically, it takes a longer time to reach required temperature and pasteurization. However, Microwave heating is preferred for pasteurization and sterilization over the conventional heating for the basic reason that the process is fast and requires minimum come-up time (CUT) to the desired process temperature. To process liquid foods, high-temperature short-time (HTST), bottle, packaging food processes have been accepted by the food processing industry to reduce the adverse thermal degradation in food quality while ensuring food safety. Microwave heating has the advantage to overcome the limitation imposed by the slow thermal diffusion process of conventional heating. The volumetric heat generated by microwaves can significantly reduce the total heating time and severity at the elevated temperatures needed for commercial sterilization whereby bacterial destruction is enhanced, but thermal degradation of the desired components is reduced.

Lower Temperature Sterilization and Keep Nutrition

Microwave has a dual sterilization function including rapidly temperature arising and nor-thermal sterilization. Generally, microwave sterilization temperature is between 70℃ ~ 90 ℃ with 3 to 8 minutes. On the other hand, it is able to maximum keep food nutrition including Vitamin, mineral and other nutrition etc.

Uniform Process

Microwave can sterilize both inside and outside of material to obtain an excellent uniform sterilization purpose. Also, microwave has a strong penetration ability to works on the material itself achieve a uniform process.

Small Footprint

Microwave has a small footprint and easily installation procedures, it does not consist of complicated burner and boiler equipment. So it significantly save much maintenance time and reduce exhausted emission. Also, microwave has a higher electricity converting rate to reduce energy consumption.

Microwave sterilization is a better solution for food 

More information food sterilization function, you can consult with MAX Industrial Microwave.

Microwave Sterilization Machine for Powder

Recently, we have manufactured a conveyor belt microwave which sterilizes herbs powder. The conveyor microwave sterilizes herbs under microwave electromagnetic wave. The sterilization result meets with hygiene standard. We install the cooling production line after microwave disinfection to cool down the products

Our advanced technology, competitive price and outstanding appearance attract many customers. Our service engineers go to customers’ working field to set up the production line and make the trial. The quality after sale service is also recognizes by our customers.

MAX Industrial Microwave is a trustable sterilization machine.

Spices Sterilization Machine

For exporting spices or selling spices, hygiene control is always a big issue for company. How to find a quick and efficient sterilization way becomes to a major problem. The international spices bacteria exporting requirement is under 10000 CFU(Colony-Forming Units). Microwave machine inadvertently and simple hit the target which controls the Total Plate Count under 10000CFU.MAX Industrial Microwave even control bacterial number much lower than standard, also efficiently sterilize and disinfect pathogenic bacteria lower than ten even Zero.

The microwave systems can be designed to work in batch or continuous mode. Compared with conventional food processing, microwave sterilization could potentially improve sensory, appearance and nutritional value. On the other hand, microwave heating and sterilization food are under a low temperature comparing to conventional retorting. Hence, we do not need concern the products quality after microwave heating sterilization process.  Even packaged in plastic trays or pouches, microwave-sterilized products prepackaged in plastic containers or pouches can increase to 2-3 years. 

Advantages of Microwave Sterilized Machine

l  Clean sterilization environmental

l  High throughout of processed

l  Quickly target sterilization

The use of microwave ovens to disinfect spices & herbs become more popular recently. For industrial spices sterilization process, the conveyor belt microwave is an absolutely good option. Microwave inactivate microorganisms is a new trend to sterilization and disinfection way.

Microwave Dry and Sterilize Beef Jerky

Drying is the traditional way to preserve food. Drying may be done for the single purpose of dehydrating fresh meat for extension of storage, but it may also be one of various processing steps during the manufacture of specific meat products. Dried Beef Jerky keeps well because the moisture content is so low that spoilage organisms cannot grow. Traditional drying methods have some issues(1) Even after sun drying ,the beef jerky has a high moisture content about 35%，it will take a longer time to control moisture content under 12% (2) Food company hardly control hygiene condition (3) The tasty of beef jerky is not ideal.

Advantages of Microwave Drying and Sterilization 

1. Energy saving. Microwave heating has a strong penetration ability to get a uniform drying result. Microwave only vibrate water molecular to it reduce energy waste comparing to regularly drying method.

2. Low temperature Kill Bacteria. Microwave has a dual sterilizing function thermal and non-thermal. During the sterilizing process, microwave can maximum maintain food color, taste, nutrition and smell. In addition, it can puffy the beef jerky to obtain a good taste.

3. Fast start. Industrial tunnel microwave could continuously conveyor and heat beef without preheating stage.

4. It significantly improves working environment like small footprint, a clean circumstance, fully automatic without heating radiation.

Attention of Using Microwave 

1.In the economic way, we need control beef jerky moisture content under 20% prior to the microwave process. If we directly send the beef to the microwave, it will consume much power.

2. We need regularly clean the beef container to assure hygiene standard.

If beef has a large moisture content, we suggest that we combine microwave drying with other drying solution to achieve the best drying result: A. natural ventilated drying with microwave, but it takes a large space and require a cleaning environment B. Steaming or boiling drying solution with microwave. Food company normally has the steamer so it save extra cost C. Drying process before microwave. 

Latex Pillow and Mattress Drying Machine

Based on latex pillow and mattress companies demands, after latex foam molding and water remove, the latex material still contain around 30%. Our company designs and develops 120kw and 200kw conveyor belt microwave drying machine. Apart from the microwave system, we are also able to combine with hot air system, strong cooling system, inspection system and anti-fire system. The efficiency of microwave dryer is 10 times faster than standard dryer. The continuously microwave drying line immediately finishes drying, and enable to instantly pack latex products without damage, deformation and keep original color etc.

1. High efficiency. The big difference between microwave heating and traditional heating is microwave heating without heat conduction process, the material itself is the heating main body. Hence, even the negative heating conducting material can be heated in a shorter time.

2. Uniformly. No matter what kinds of shape material, microwave heat material from inside to surface, spreading the equal electromagnetic wave. It offers a uniformly drying consequence.

3. Energy Saving. Only the moisture content parts absorb the microwave. Therefore, apart from the conveyor section, there is no energy wastage, it save 1/3 energy than infrared drying.

4. It also prevents moulds and bacterial growth which is widely used in the food industry.

5. The advanced control system allow operators easily control the whole machine to achieve a real KISS (Keep It Simple Stupid)

6. No Hazardous. Microwave is a total environmentally friendly machine which is no pollution. We also install the advanced microwave suppressed system that control microwave leakage to meet with US and International standard.

For your latex material drying purpose, you could contact with MAX Industrial Microwave.

Liquid Rubber Curing and Drying Machine

We have customized two sets of tunnel microwave drying machine drying liquid rubber. The first microwave tunnel machine mainly converts liquid rubber to the solidified, but there is still some moisture. The second machine shoves the rubber out of conveyor, subsequently future dry it. The drying speed and the quality of products are significantly improved.

Apart from liquid rubber drying, our dryer can also quickly and evenly dry liquid ceramic material. The liquid ceramic has a really good wave absorption feature there many ceramic companies chose our microwave dryer to quickly dry ceramic

For your high density rubber liquid drying function, you could contact with MAX Industrial Microwave.